Container gantry crane lowering a box at a port terminal with an energy storage bay in the crane gantry

Industry · Port & Crane

Heavy lifts, lighter peaks

A lowering container is a generator: every cycle hands potential energy back to the bus, and a supercapacitor bank turns that return stroke into fuel savings and a flatter demand curve.

Terminal pain, quantified

Where the energy goes today

Crane electrification did not remove the energy problem — it moved it onto the drives. Regeneration, demand charges and genset idling are all time-domain problems, and time-domain problems are what capacitors solve.

Loss channelNumberWhat it costs
Potential-energy returnkW-class regeneration on every descentUnmanaged, it trips drives or burns off in resistor banks — pure loss, every cycle
Demand peaksCrane peaks set the terminal's tariff blockOne bad synchronized lift window can price a whole month of demand charges
Diesel RTG burnGensets idle inefficiently between liftsHybridized fleets report double-digit diesel savings (industry estimates) because the genset finally runs at its sweet spot — or shuts off
Cycle dutyThousands of lifts a day, 24/7Chemistry rated 1,000–5,000 cycles cannot hold the duty; 500k+ cycle class can
Charge acceptanceRegeneration lands within 1–50 msBatteries accept charge slowly; capacitors absorb the pulse at the instant it arrives
Terminal ambients−40…+70 °C cell operating rangeQuayside swings from winter nights to sun-heated steel must not change the bank's behavior

The pattern repeats across every terminal we talk to: the drives are already regenerating, the meter is already recording peaks — the missing piece has always been storage fast enough to catch the energy and durable enough to catch it ten thousand times a week.

Supercapacitor energy bank installed in a crane machinery house with welded busbars and CAN monitoring unit

One bank, three paybacks

Catch the descent, cover the surge

A supercapacitor bank across the crane DC bus does three jobs at once: it captures potential energy on every descent, supplies the surge on every hoist, and holds control power through voltage dips — so a sag never interrupts a container suspended over a ship.

LIC makes the economics land: roughly 10× the energy of same-size EDLC shrinks the machinery-house footprint, 3.8/4.0 V cells trim the series string count, and the 500k+ cycle class matches duty measured in lifts per hour for decades — with per-cell telemetry reporting bank health to the terminal's maintenance system.

See low-voltage modules →

Solution map

By crane type, by window

ApplicationDuty windowSizing note
RTG hybridization10–60 s lift cyclesRight-sizes the genset; between lifts the bank carries control and slewing with the engine off
Ship-to-shore peak bufferPer-cycle kW spikesShaves the facility demand block that sets the terminal's tariff
Regeneration capture1–50 ms per descentBank absorbs what resistor banks used to burn, then returns it on the hoist
Quayside sag ride-through1 ms – 2 sNo dropped cycle on a grid dip; control power rides through unbroken
Cold-yard mornings−40 °C startsFirst shift moves without genset pre-heat or battery warm-up routines

Start the conversation

Bring us one week of crane logs.

Lift counts, peak kW and genset hours in — a hybrid storage sketch with the fuel and demand-charge math comes back within 48 hours.

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