Substation switchyard at dusk with a supercapacitor energy storage cabinet in the foreground

Industry · Smart Grid

Ride through the sag, shape the peak

A voltage sag that clears inside a second can idle a sensitive process far longer than it lasted — CapStack LIC modules close the gap in 1–50 ms and then go to work on the daily peak.

Grid-side pain, quantified

Seconds of sag, hours of consequence

Power quality events are short by definition — which is exactly why chemical batteries handle them badly. The duty is rare, deep and unforgiving on response time, and it repeats every tariff window.

EventNumberConsequence
Voltage sag ride-throughDips clear in sub-second windowsSensitive loads drop out in seconds; scrap, restart sequences and missed shipments carry the real cost
Generation ramp lag1–90 minutes to follow demandFast load steps must be buffered locally — the bulk system physically cannot chase them
Peak-valley spreadPeak demand sets tariffs and interconnect limitsA 5 MW supercapacitor BESS has run commercially since 2023, shaving peaks without burning battery life
Response requirement1–50 ms for LIC vs seconds for electrochemistryOnly capacitor-class storage lands inside the sub-cycle window a sag allows
Deep-sag bridgingTens of seconds to minutes until genset pickupSupercap bridge tiers hold the bus without the idle calendar aging that kills battery strings
Repeat cycling dutyDaily peak cycles; 500k+ cycle class for LICBatteries rated 1,000–5,000 cycles age out in a few years of daily peak work

The commercial precedent matters as much as the physics: grid-scale supercapacitor plants are no longer pilot projects. A 5 MW system has been in commercial operation since 2023, and module-level building blocks are the same cells and strings used across CapStack's product lines.

Supercapacitor ride-through cabinet wired beside an industrial control panel in a substation room

Where modules sit

Two jobs: bridge the sag, flatten the peak

At the load, a supercapacitor ride-through module holds the DC bus through sub-cycle dips — no transfer time, no chemical delay, nothing for the process controller to notice. At the feeder, higher-voltage strings stack the same cells into peak-shaping service that cycles once or twice a day for decades.

CapStack supplies that module tier: 12–24 V units for control and protection loads, and 125–182.4 V high-voltage modules that cascade toward 1000 V-class systems — CAN-monitored, fuse-protected busbars and active balancing for strings that idle most of the year yet must work the first time they are asked.

See high-voltage modules →

Solution map

Match the window, pick the string

ApplicationTime windowSizing note
Voltage-sag ride-through1 ms – 2 sHold-up energy equals load kW times the window; LIC answers in 1–50 ms with ESR down to the 0.47 mΩ class on large cells
Genset / UPS bridging10 s – 2 minReplaces battery strings that sit idle for months yet must not fail on the first deep event
Peak shaping15-minute tariff intervalsDaily cycling suits the 500k+ cycle class; the 5 MW commercial precedent sets the architecture
Substation DC reserveMinutesPer-cell telemetry flags drift long before the event, with three-level alarms to SCADA
Power-quality filteringContinuousLow-ESR strings absorb flicker and notch transients without thermal penalty

Start the conversation

Name your sag depth and peak tariff.

Send the event record and the load size — within 48 hours you get a hold-up calculation and a string design, not a catalog page.

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